Company Profile
Fujian High-Made Intelligent Equipment Manufacturing Co., Ltd. specializes in the core technology and R&D for the intelligent vacuum packing machine. Our main products are brick-shape and flat-shape vacuum packing machines, which range covers full-auto and semi-auto. Apply to vacuum, shaping, fresh-keeping for small granules like grains, rice, cat litter, beans, peanuts etc. We also can provide complete design, production and installation services for automatic production lines, according to customer requirements. Maintain leadership in industry influence.
Why Choose Us
Complete Production Management System
Our company strictly implements ISO production management system and 6S management model to form a production management model with lean production, standardized management and specialized services.
Extensive Business
Now our business has expanded to 32 provincial administrative regions and exported to Southeast Asia, Middle East and other countries. As an important strategic partner with famous domestic industries such as Cofco, Yihai Kerry, Beidahuang Group etc.
Strong R&D and Innovation Capabilities
Independent R&D center with over 20 senior R&D personnel. Our company got a professional talent group who works for a long time on the vacuum, shaping and automatic packing system.
One-stop Solution
Our service runs throughout the whole production process from the pre-sales, product design, production and after-sales. Support to customers to ensure a smooth transaction.
Related Product
Automatic Quantitative Packaging Machine
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Micro Dual Packing Machine MODEL:MH-1000 APPLICATION SCOPE:Used for quantitative packing for granular,flaky material such as rice, feed, pet food,nuts, miscellaneous grains, melon seeds, corn, seeds, sugar,salt.etc.
Vertical Packaging Machine MODEL:MH-LZ270 APPLICATION SCOPE:Widely used for various granular materials such as rice, feed, pet food, nuts, miscellaneous grains, melon seeds, corn, seeds, etc.
It is made of aluminum alloy.
High precision weighing so as to reduce the packing error.
High advanced mechanic-electronic integral design and easy for operation.
Thermoforming Packaging Machine
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Bleaching Powder Packing Machine
This machine is mainly used for packing particle products like peanuts, herbs, coffee, seeds etc.
Automatic error correction and fault auto diagnosis.
Easy to operate, adopt advanced PLC from Germany Siemens, mate with touch screen and electric control system, the man-machine interface is friendly.
Computer control and English-Chinese touch screen for easy operation without stopping the unit.
Compact design and smart wiring allowing for a quick installation.
With one-key start up function and it is very simple to handle.
The full automated bag filling and sealing machine is made up with two rotation type of mechanisms, one is filling system and the other is vacuum system which is continuously rotating.
The bag size can be changed rapidly and the width of the auto bagging device can be adjusted at one time.
Adopt the high quality of accessories to ensure the machine works for long.
Solve kinds of packing difficulties in a reasonable cost.
Comply with the sanitary standard of foodstuff processing machinery as the product touching parts are all made of #304 stainless steel so as to ensure the food clean and safe.
What is Vertical Packaging Machine?
A vertical packaging machine is a vertically oriented pouch forming and filling equipment. It is mostly used for industrial packaging and processing, since it provides a more convenient and effective method of automatic packaging, saving a significant amount of time and money. Vertical packing machines a superb multi-function packaging equipment for many sectors, such as snack food, sugar, shampoo, pet food, coffee, tea, yeast, feedstuff, fertilizer, and so on, due to their compact design and excellent electrical control.
Advantages of Vertical Packaging Machine
Vertical packaging machine can complete useful packaging. Packaging can be based on the requirements of the packaged items, follow the required shape and size, and obtain packaging with consistent specifications. Manual packaging cannot be guaranteed.
Vertical packaging machine can replace manual packaging. Such as vacuum packaging, fully automatic bag-feeding packaging machine, inflatable packaging, body-packing, isobaric filling and other packaging.
Decrease the rest intensity and change the rest conditions the rest intensity of manual packaging is very large. Such as hand-packaged sharp and dangerous products, it is labor-intensive and unsafe.
Conducive to workers' rest protection about certain products that seriously affect physical well-being. For example, products with serious dust and toxic, corrosive and cavitation products, packaging by hand will endanger health.
It can reduce the cost of packaging and save storage and transportation costs for loose products. Such as cotton, tobacco leaves, silk, hemp, etc., shrink packaging using shrink packaging machine, thereby reducing packaging costs.
Working Principle of Vertical Packaging Machine
The film in a vertical packaging machine reaches the back of a long hollow conical tube known as the forming tube. When the plastic's centre is close to the tube, the film's outside edges generate flaps that wrap around the conical-forming tube. The film is pushed downward around the outside of the tube, and a vertical heat-sealing bar clamps onto the film's edges to form the "fin seal," which bonds the film by melting the seam edges together.
A horizontal sealing bar generates the "bottom seal" by clamping over the bottom edge of the tube, glueing the film together, and cutting off any film below to begin the bagging process. This sealing bar can be set at a fixed height, which is referred to as an intermittent sealing procedure. A sealing bar that travels down with the bag when sealing is included in faster systems.
In a vertical packing machine the product is either pre-measured by a multi-head weighing system or the sealed tube end is dropped onto a precision weighing platform, and the product to be bagged is distributed through the bag's long conical tube in the middle. When the gross weight of the product-filled bag is achieved, the filling stops and the horizontal sealing bar seals the top of the bag, producing the bottom of the next bag above at the same time.
This bag is then removed from the tube and sealed, ready to move on to the product boxing and shipping operations. The bag can be filled with air from a blower or an inert gas source, such as nitrogen, during the final packing process. Inflating the bag reduces the crushing of fragile articles like potato chips, while inflating with inert gas drives away oxygen and slows the growth of microorganisms that would damage the product. Other product finishes, such as hole punching for retail hanging racks, will be completed concurrently with or shortly after the "top seal."
Material feeding and bag/pouch cutting can be determined either by pouch length or by indexing to an eyespot (photo registration mark) detected by a visual sensor. While single web systems are common for food applications, ivd and medical device goods frequently use the twin web four-side seal system. The horizontal form-fill-seal machine, which requires more floor area than a vertical system, is closely comparable.
Components of Vertical Packaging Machine
Film pulling system
An unwinding roller and tensioner are used in this mechanism. There was a long, long film that rolled in a roll and was referred to as the roll of film. The film for the vertical packing machine is often laminated pe (polyethene), pet, paper, and aluminium foil. The roll stock film will be loaded into the vffs machine's unwinding roller back. The film on the reels of the film pulling system is driven and pulled by servo motors. They completely complement each other and pull smoothly and dependably in continuous action.
Printer
The photo-eye will capture the deep colour tag written on the rollstock of the film after the film drawing to the spot that the printer (optional). The film will then be printed with the date and production batch code. The printer normally comes in two varieties: Standard, which uses a black ribbon, and tto, which uses a white ribbon (thermo transfer overprint).
Pouch formers
After the film has been printed, it is transferred to the bag forming. It's similar to a collar of human clothing. This bag forming produces a wide assortment of bags or pouches. Bag formers of various sizes can be used to create various sizes of bags. If different sizes of bags are to be packaged, the forming cube must be changed. It merely takes a few minutes to switch it around. The bag former features a filling function in addition to its bag-forming function. Through it, the bulk material will be poured into the bag. The bag formed is composed of stainless steel and is therefore food-safe.
Filling & sealing machine
The vertical packing machine comes with two sets of sealing devices. The first is a vertical sealer, whereas the second is a horizontal sealer. It may create a vertical pattern with two vertical sealing jaws. When you use a single vertical sealer and push on the bag former, a flat or net pattern is created. Variable sealing patterns are possible with various types of sealers. Following the sealing of the bags, the weighted bulk items will be placed inside the bags.
Pouch cut
There is a cut inside the horizontal sealers of the vertical packing machine. After sealing, it slices the edge of the bag on the flat bottom. Let's move on to the next vertical packing machine activity.
Control cabinet
A control cabinet is attached to the side of the vertical packing machine. It houses all of the electrical components. Plc, contactor, servo motors, pneumatic cylinders, solenoid valves, plc expand mode, and low-pressure electrical components the hmi (human-machine interface) is located on the cabinet control panel's outside.
How to Choose Vertical Packaging Machine
First of all, determine which products you want to pack for your purchase. Some packaging machinery manufacturers have a large variety of products. When buying packaging machines, they hope that one device can pack all their own varieties. In fact, the special machine is better than the compatible machine. A package machine should not exceed 3-5 varieties. In addition, products with large size difference are packed as separate as possible.
High cost performance is the first principle. At present, the quality of the domestic production packaging machine has been greatly improved, especially the automatic packaging machine, the export proportion has been a lot more than import, so domestic machine price can be completely purchased to the quality of an imported machine.
As far as possible choose a long history of famous brand packaging machine enterprises, quality is guaranteed. Choose a machine with mature technology and stable quality, so that packaging can be faster and more stable, low energy consumption, low manual and low reject rate. The packaging machine is a consumable machine. If purchase a low quality machine, the packing film is much wasted in the daily production, especially the rising of the packaging materials.
If there are field survey, we should pay attention to minor aspects, and always the details will determine the quality of the whole machine. Try the machine with the sample products as much as possible.
In after-sales service, the circle must have a good reputation. Timely after-sales service, call at all the time, this point for the food processing enterprise is particularly important. Like the moon cake business has only two months' production period every year, if the packaging machine has problems in production, it can not be solved immediately, then the loss can be imagined.
The packing machine which is trusted by the competitors can be considered as a priority machine.
As far as possible to choose and purchase operation and maintenance simple, complete match parts,full automatic continuous feeding mechanism, this can improve the efficiency of packaging and reduce labor costs, suitable for the long-term development of the enterprise.
Precautions of Vertical Packaging Machine
The operator must be proficient in the operation process according to the correct sequence, otherwise it may cause machine failure.
During the operation of the machine, pay attention to whether the sound of the machine is normal, whether the temperature is normal, whether the packaging film is used up, and whether the materials are used up operators shall not leave the packaging machine in the production process, and stop the machine for inspection in time in case of any problem.
Remember the original size and position when adjusting each mechanism, so as to restore to the original starting point when the adjustment is not ideal.
The running in of the new machine must be operated at a slow speed for 100-150 hours.
Do not put tools and foreign matters on the machine to prevent falling into the mold and damaging the mold.
When the work is suspended, the sealing mould must be disengaged by inching.
After working for a long time, the mold surface shall be cleaned with a special copper brush, which is conducive to the sealing quality.
It is forbidden to place hands or objects near the moving parts during the operation of the machine.
Regularly check whether the fastening parts of the machine are loose or disconnected 10 the engine oil (36 × 3) of the gearbox shall be changed once every 3 months, and the center line of the oil standard shall prevail each time.
How to Maintain Vertical Packaging Machine
Before starting the vertical packaging machine, the operator should regularly check whether the wire ends at each joint are loose.
Small particles such as dust may also affect some functions of the packaging machine. When dust falls on the probes of photoelectric switches and proximity switches, it is easy to cause them to malfunction, so regular inspection and cleaning should be carried out.
The details of the parts are also the focus of mechanical cleaning, such as regularly cleaning the surface of the transverse sealing electric slip ring with soft gauze dipped in alcohol to remove carbon powder from its surface.
Some parts of the vertical packaging machine cannot be changed at will. Non professional personnel are not allowed to open the electrical parts. The parameters or programs of the frequency converter, microcomputer, and other control components have been set, and random changes can cause system disorder and mechanical failure to work properly.
Rolling bearings are the parts with severe wear in machinery, so each rolling bearing should be filled with grease with a grease gun once every two months or so.
Different parts have different types of lubricating oil, such as the shaft sleeve on the packaging film carrier roller and the shaft sleeve at the front sprocket of the feeding conveyor, which should be filled with 40 # mechanical oil in a timely manner.
Chain lubrication is the most common, relatively simple. Each sprocket chain should be timely injected with mechanical oil with a kinematic viscosity greater than 40 #.
The clutch is the key to starting the packaging machine, and the clutch part should be lubricated in a timely manner.
Our Factory
Fujian High-Made Intelligent Equipment Manufacturing Co., Ltd. specializes in the core technology and R&D for the intelligent vacuum packing machine. Our main products are brick-shape and flat-shape vacuum packing machines, which range covers full-auto and semi-auto. Apply to vacuum, shaping, fresh-keeping for small granules like grains, rice, cat litter, beans, peanuts etc. We also can provide complete design, production and installation services for automatic production lines, according to customer requirements. Maintain leadership in industry influence.
Video
FAQ
Parameter Configuration
|
Packaging scope |
0.2-2.5Kg |
|
Packaging speed |
1000 bags/hour |
|
Power Supply |
AC 220V/50HZ, 4.1kW |
|
Gas consumption |
0.6MPa, 0.25m³/min |
|
Ambient temperature |
0-40℃ |
|
Relative humidity |
＜90% |
|
Division value |
1g |
|
Equipment dimensions (length x width x height) |
1235x1998x2250mm |
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