Bagging Machine and Case packer
HIGH QUALITY MADE IN CHINA
Zhangzhou High Made Machinnery Electronics Co., Ltd. specializes in the core technology and R&D for the intelligent vacuum packing machine. Our main products are brick-shape and flat-shape vacuum packing machines, which range covers full-auto and semi-auto.
Our Advantages
Complete Production Management System
Our company strictly implements ISO production management system and 6S management model to form a production management model with lean production, standardized management and specialized services.
Extensive Business
Now our business has expanded to 32 provincial administrative regions and exported to Southeast Asia, Middle East and other countries. As an important strategic partner with famous domestic industries such as Cofco, Yihai Kerry, Beidahuang Group etc.
Strong R&D and Innovation Capabilities
Independent R&D center with over 20 senior R&D personnel. Our company got a professional talent group who works for a long time on the vacuum, shaping and automatic packing system.
One-stop Solution
Our service runs throughout the whole production process from the pre-sales, product design, production and after-sales. Support to customers to ensure a smooth transaction.
Full auto bagging machine, apply to second time bagging for kinds of rice bags in brick shape packed by vacuum packing machine. Apply to the second time bagging for kinds of rice bags in brick shape packed by vacuum packing machine.
Manufacturers and integrators know that bagging is a popular packaging option whether your product is liquid, fluid, or solid. Bagged packaged goods are simple to store, easily labeled, and have a longer shelf life. Bagging machines are used in numerous industries, including the food, medical, and pharmaceutical sectors.
Consumer products are routinely shipped and stored in bags, from bread to coffee and vegetables. Bagged packaged goods must therefore be labeled correctly to ensure legislative compliance and traceability throughout distribution.
In this article, we'll explain what a bagging machine is and why bagging is the preferred method of packaging across many industries.
A bagging machine also known as a form, fill and seal machine, is a form of machinery that weighs, counts, or measures the dose of a product, then fills a bag with the allocated amount before cutting and sealing the package.
Polyethylene and polypropylene bags are two of the most frequently used materials due to their flexibility, durability, and water and chemical resistance. However, bags can be made from plastic, paper, wax paper, and burlap, depending on the quantity and type of goods being bagged.
Bags are sized according to the product and stage in distribution. Potatoes, for example, may be bagged into large burlap sacks after processing, whereas coffee is bagged and sealed into plastic-foil bags to reduce oxidation and loss of flavor.
Bagging machinery can range from a simple tabletop machine to highly automated industrial-scale equipment. Once bagged, a bagging machine will either label the package itself or use a separate automated marking machine or labeler. Inkjet printers are a popular labeling option, being able to create legible, permanent codes on all types of bagged packaging.
Bagging Machine - The Advantages of Bagged Packaged Goods
Bagging machines are a hallmark of packaging. Their relative ubiquity is largely due to their ease of use, efficiency, and effectiveness. Here are some of the benefits of bagged packaged goods:
Printing. Bags can be printed on with inkjet printers for alphanumeric codes, barcodes and more.
Labeling. Bags can be labeled adhesive labels from print and apply labelers.
Compact. Most bagging machines have a small footprint, allowing the bagging process to be automated even when floor space is limited.
Flexibility. Bags can be cut to any length and width to accommodate all manner of products. Air expellers even eliminate air from bags, increasing packing space.
Speed. Bagging machines can fill and label up to 40 to 60 bags per minute. With a relatively low cost to purchase, it's one of the most cost-effective packaging and labeling methods available.
Safety. Built-in safety features, like low-pressure jaw closure, ensure no injuries occur during the bagging process.
Programmable. The size of the bag, the type of material, and more can all be determined by creating set job functions.
Whether it's for small scale productions or a commercial-size operation, a bagging machine can make light work of packing a variety of materials from an extensive range of industries, including agriculture, landscaping, foodstuffs, and earthmoving. The convenience of these machines to handle the time consuming and heavily laborious task of bagging product with speed and accuracy, is another reason why a bagging machine should be the next addition to your operation.
What do they do, and how do they work?
Bagging machine systems are used to automatically fill and seal products inside a bag or pouch. Automatic bagging machines can be used to fulfil a variety of requirements and for a range of purposes, particularly in circumstances that require the efficient packaging of mass quantities of product.
Whether you're bagging animal feed, manure, or working with other materials such as sand, gravel, grains or soil, speed and efficiency is the goal. Bagging machines offer the opportunity for larger-scale operations in industry, agriculture, and commercial volumes in both static and versatile mobile capacities.
How to Choose the Perfect Bagging Machine for Your Products
A bagging machine allows manufacturers to package products rapidly, including liquids, powders, and solids. From foodstuffs like tea and rice to cosmetics, bagging products is a reliable packaging process commonly used in major sectors such as the food, medical, and pharmaceutical industries.
Given these products' stringent regulatory and health aspects, choosing the perfect equipment can be challenging. In this guide, we'll explore the factors to consider, the types of machines available, and the benefits of automated bagging machinery.
How to Choose Bagging Equipment?
No two businesses are the same - considering these factors, such as the specific needs and requirements of your company, will help you determine the best automatic bagging machine for your operations:
● Type of Product
Bagged products come in all shapes, sizes, viscosities, and consistencies - liquid, solids, semi-solids, powders, gels, and creams. Your machine's design and features will reflect the product type being packaged.
For example, liquid products require a machine with a filling nozzle or spout, while solid products require a machine with a weighing scale or volumetric feeder. Moreover, product characteristics, like viscosity or density, help determine the needed filling mechanism, e.g., horizontal or vertical.
● Throughput
How much product do you want to bag in a given time? The industry standard units are capacity per minute and capacity per bag.
High-volume facilities will naturally require a high filling capacity per minute and bag - and vice versa. But you should also consider the requirements for peak periods. In such cases, having an auto bagging machine that can scale to demand is crucial, especially if your products have a limited shelf life.
For instance, if you experience high demand for a particular product around the holidays, you want to ensure that your auto bagging machine can handle the increased production needs.
● Type of Packaging
Choosing the right packaging depends on your product, regulations, and customer expectations. For example, if you're packaging products for retail, use pre-made bags with a high-quality finish.
Whereas, if you're packaging products for distribution, continuous rolls of packaging material may be suitable. A plastic bagging machine that can efficiently convert the rolls into bags may be a better option.
● Type of Sealing
Sealing is a critical component of freshness. Whether you're bagging foodstuffs or pharmaceuticals, specific sealing methods, including heat sealing, ultrasonic sealing, and impulse sealing, are the industry standard.
Heat sealing, for instance, is commonly used for packaging food products, while ultrasonic sealing is used for packaging medical products highlighting the importance of both packaging and food safety.
● Different Types of Bagging Machines
Horizontal and vertical aren't the only types of bagging machinery. With many products, machines are designed to accommodate and handle all packaging requirements.
Flow-packaging machines
These machines wrap products in a sealed bag with an air-filled cushion for protection. Flow-wrapping machines are commonly used for packaging food products, such as bread, fruit, and vegetables.
Stick-pack packaging machines
They package small amounts of powder or liquid products into narrow, elongated bags, commonly known as stick packs. Consumables like coffee, sugar, and nutritional supplements use stick-pack machines to form paper pouches.
Sachet packaging machines
These are used for products like powders, liquids, and creams. These are sealed in flat packets containing a small amount of the product. A tea bagging machine is also commonly used for this purpose. Condiments, like ketchup and mayonnaise, or toiletries, like shampoo, often rely on sachet packaging.
Weight packing machines
These machines fill bags with a specific weight of the product. These are used for packaging products such as grains, seeds, and chemicals.
Benefits of an Automatic Bagging Machine
Investing in this kind of machine offers several benefits, including:
Flexibility - It handles all types of products, packaging materials, and bag sizes, providing flexibility in your packaging process.
Labeling - Many automated machines can print and apply labels directly onto the bags, reducing the need for manual labeling and helping meet FDA labeling regulations, e.g., best before dates.
Small Footprint - Typically compact in design, automated equipment requires less space in your facility than manual bagging equipment.
Speed - An automated bagging machine fills bags quickly and efficiently without manual labor. Overall, it improves your production process's speed and reduces labor costs.
Accuracy - It accurately weighs and fills bags, packing your products with utmost precision, which is especially important for pharmaceuticals.
Safety - Automated machines are designed to comply with rigorous safety standards, reducing the risk of workplace accidents and injuries.
Basic Working Principle of Rice Automatic Quantitative Bagging Machine
When the quantitative bagging machine enters the automatic operation state, the weighing control system opens the feeding door and starts feeding. The feeding device adopts the fast and slow feeding mode; When the material weight reaches the set value of fast feeding, stop fast feeding and keep slow feeding; When the material weight reaches the final set value, close the feeding door to complete the dynamic weighing process; At this time, the system detects whether the bag clamping device is in the predetermined state. When the packaging bag has been clamped, the system sends a control signal to open the discharge door of the weighing bucket, and the materials enter the packaging bag.
After the materials are discharged, the discharge door of the weighing bucket is automatically closed; After unloading the empty materials, loosen the bag clamping device, and the packaging bag will fall automatically; After the bag falls, sew it and transport it to the next station. It runs automatically in this cycle.
Classification and characteristics of non bucket scale and bucket scale:
● Bucket free automatic quantitative bagging machine
The bucket free automatic quantitative bagging machine is also known as gross weight scale and auger scale. Its weighing and quantitative control process is relatively simple. The packaged items are directly loaded into containers or packaging bags for weighing, and the quantitative control process is achieved by controlling the opening size of the discharge door.
There is no "measuring bucket" in the bucket free scale, and the whole measurement is completed in the packaging bag. In fact, the "measuring bucket" is omitted, and the packaging bag is sleeved on the bag clamping device, which is actually supported and suspended by the weighing sensor, and then the bag is sleeved and clamped, so as to form a set of working mode of directly feeding into the bag while measuring
Features: Simple structure and high precision. Select a weighing module to form a scale body with the scale platform, or directly select a platform scale, and then connect a weighing instrument and some simple control buttons to form a gross weight quantitative control equipment.
● Bucket automatic quantitative bagging machine
Bucket automatic quantitative bagging machine, also known as net weight scale, its control process is to complete the quantitative feeding process through an intermediate metering bucket. At the beginning, the discharging door of the metering bucket is closed, the upper feeding port is opened for constant value feeding, and when the target value is reached, the feeding port is closed, and the opening is opened to feed the materials into the container or packaging, and then enter the next control cycle. In order to improve work efficiency, various feeding speeds can be adopted, generally double speed, namely fast and slow. The high-speed fixed value control of double scale wheel operation can also be adopted.
This bucket is essentially a scale in the shape of a hopper. The whole bucket is supported by a weighing sensor and suspended. There is a discharge door below. After the measurement is completed, the discharge door opens and the materials flow into the bag to complete a weighing.
Features: Integrated structure, high precision and fast speed. This kind of structure is mostly used for special weighing control equipment. The net weight quantitative control system can be formed by using cooperative weighing sensors or weighing modules, weighing instruments and operation buttons.
Expert Maintenance Tips for Bagging Systems
Bagging machine maintenance can be surprisingly easy, when performed regularly. According to our field service technicians, the 4 steps below are critical to ensuring consistent reliable operation of your baggers. When performed regularly, they minimize the risk of unplanned downtime and extend the lifespan of your bagging systems.
Rubber Rollers
Cleaning all rubber rollers in your bagger with 99% alcohol is an easy way to ensure your bags run through the system centered without slipping. From the front main drive roller, through the print and ribbon drive rollers, down to the unwind roller, all rubber rollers accumulate slip. When rubber rollers are cleaned on a regular basis, they perform their functions better.
Nip Rollers
Remember the nip rollers! Each rubber roller has a steel or aluminum roller pressure-loaded against it. These accumulate slip and debris as well. Hence, they should be cleaned and polished with scouring pads.
Print Head
Each time you change the ribbon, power the system down and clean the print head with 99% alcohol. This has the short-term benefit of making sure you have no voids in the print. Furthermore, it delivers the long-term benefit of keeping all pixels clear. This means crisper print and longer print head life!
Teflon
Advance your teflon! Keeping the portion of teflon covering the hotwire clean will ensure clean seals and prevent the teflon from splitting. If teflon splits, plastic can build up on the hotwire. As a result, the overall seal temperature needs to be raised. A higher seal temperature shortens the life of the heater bar! Therefore, keeping teflon clean has multiple benefits.
The Importance of Packaging Machinery Predictive Maintenance
While you may not be familiar with the term predictive maintenance, it is an essential consideration for your packaging machinery.
When it comes to packaging machinery maintenance, most people think of preventive maintenance (also commonly referred to as preventative maintenance).
While this is fair and makes sense, as preventive maintenance is one of the most important aspects of keeping your packaging machinery running correctly, predictive maintenance may be equally important.
Predictive maintenance allows you to address problems before they happen. By working in tandem with regular preventative maintenance, strong predictive maintenance protocols will help keep your machinery running.
And together, they will help you achieve the lowest amount of downtime possible while allowing you to make quicker adjustments and parts replacement when needed.
But, what is predictive maintenance? How does it work? And how can you use predictive maintenance on your packaging line to ensure that your packaging equipment stays in peak condition?
Today, we will define predictive maintenance and explain how it can help you to run a world-class packaging line with as little downtime as possible.
What Is Predictive Maintenance For Packaging Machinery?
Predictive maintenance (also known simply as PdM) for packaging machinery is a type of preventative maintenance. Through predictive maintenance, your machinery and its related assets are closely monitored through manual or computerized processes that allow you to predict when the machinery or associated assets will need maintenance or repair.
Why Is Predictive Maintenance For Packaging Machinery Important?
Predictive maintenance is essential in keeping your packaging machinery and, by extension, your packaging lines up and running.
This is because predictive maintenance allows you to replace parts or make repairs before they become a problem.
For example, let's say that you have two competing consumer goods companies. Company A and Company B. Company A does not implement predictive maintenance or any type of preventative maintenance.
When a packaging machine on their line goes down, they shut down, contact a service technician and allow the downtime, whatever it may be, until the problem is solved and then start running again.
As part of their preventative maintenance strategy, company B has implemented a predictive maintenance plan that allows them to monitor irregularities in things like vibrations, AMPs, voltage, RPM speeds, and other related dynamics for each piece of machinery on their packaging line.
When there is an irregularity, company B tracks the machine's performance and monitors the performance against baseline metrics they created based on how the machine should run under normal conditions.
Based on the metrics they have concluded to be the proper numbers for their equipment, company B can identify a problematic part on one of their machines.
The way the part is performing based on the metrics they are recording in contrast to the part's expected baseline performance allows them to identify and then adjust or replace the part before it fails.
While company B does incur some downtime, it is planned and is much less downtime than that experienced by company A.
Company B saves thousands of dollars a year in downtime alone while also reaping other cost savings from not having to shut their packaging machinery down for extended periods.
They can meet the needs of their customers in a more timely fashion than company A and are often chosen over company A because of the higher performance that predictive maintenance allows them to achieve.
Our Factory
With more than ten years of development, we have always focused on the product quality and technology innovation, and got a professional talent group who works for a long time on the vacuum, shaping and automatic packing system. Hide Made packing machines have grown much more higher stability and efficiency. Won the title of national high-tech enterprise, science & technology little giant leading enterprise, the third prize of innovation competition in Fujian province. Gold award of the International grain oil products and equipment technology exhibition.
FAQ
We're well-known as one of the leading bagging machine manufacturers and suppliers in China for our quality products and low price. Please feel free to buy bulk bagging machine for sale here from our factory.
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